ASI Performance Aluminum Radiator Fits 2000-04,2002 Polaris Sportsman 400 500 Magnum 4x4 6x6

ASI2270

In stock

SKU: SX7044-DP01 Barcode: ASI2270

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$54.95

Overall Size

380mm X 365mm

Fitment Notice: The fitment tool is for reference only. Please compare the dimensions, inlet/outlet sizes and positions, mounting points, and cooler connections with your original part before placing your order.

Quantity:

We Accept

U.S. Stock | Free Shipping (Excludes HI & AK)

1 Year Warranty

Official ASI Store

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Fitment:

Full set in box and 100% brand new.

30% more cooling capacity than standard radiator.

The core of the radiator is welded in vacuum brazing furnace, no epoxy.

The tanks are 100% welded by TIG.

100% quality assurance tested.

No Fitting Instructions Supplied!

Professional Installation is Highly Recommended!

We are low price,fast shipping.

Vehicle Fitment

(1240533) RADIATOR

Ride: 2004 ATP 500 4X4 Part Group: COOLING SYSTEM - A04JD50AA/AB/CA

Ride: 2004 SPORTSMAN 400 - A04CH42AA

Ride: 2004 SPORTSMAN 500 - A04CH50AA

Ride: 2003 500 MAGNUM 4X4 HDS

Ride: 2003 SPORTSMAN 400

Ride: 2003 SPORTSMAN 500 HO

Ride: 2003 SPORTSMAN 6X6

Ride: 2002 500 MAGNUM VL HDS

Ride: 2002 BIG BOSS 6X6 INTL

Ride: 2002 MAGNUM 500

Ride: 2002 MAGNUM 500 2X4 HDS

Ride: 2002 MAGNUM 500 RMK

Ride: 2002 SPORTSMAN 400 - A02CH42AA

Ride: 2002 SPORTSMAN 400 - A02CH42AB

Ride: 2002 SPORTSMAN 400 - A02CH42AC

Ride: 2002 SPORTSMAN 500

Ride: 2002 SPORTSMAN 6X6

Ride: 2002 XPEDITION 425

Ride: 2001 500 MAGNUM 500 HDS

Ride: 2001 BIG BOSS 6X6 INTL

Ride: 2001 DIESEL Part Group: COOLING SYSTEM - A10CH46CA

Ride: 2001 MAGNUM 500

Ride: 2001 SPORTSMAN 400 - A01CH42AA

Ride: 2001 SPORTSMAN 400 - A01CH42AB

Ride: 2001 SPORTSMAN 400 - A01CH42AC

Ride: 2001 SPORTSMAN 500 DUSE - A01CH50AD

Ride: 2001 SPORTSMAN 500 DUSE HO - A01CH50AF

Ride: 2001 SPORTSMAN 500 HO - A01CH50AA

Ride: 2001 SPORTSMAN 500 HO - A01CH50AB

Ride: 2001 SPORTSMAN 500 HO - A01CH50AE

Ride: 2001 SPORTSMAN 500 HO - A01CH50AK

Ride: 2001 SPORTSMAN 500 RSE HO - A01CH50AJ

Ride: 2001 SPORTSMAN 6X6 Part

Ride: 2001 WORKER 500

Ride: 2001 XPEDITION 425 - A01CK42AA

Ride: 2001 XPEDITION 425 - A01CK42AB

Ride: 2001 XPEDITION 425 - A01CK42CA

Ride: 2000 500 MAGNUM 4X4 HDS

Ride: 2000 500 MAGNUM 4X4 HDS II

Ride: 2000 BIG BOSS INTL

Ride: 2000 DIESEL

Ride: 2000 MAGNUM 500

Ride: 2000 MAGNUM 500 EB

Ride: 2000 SPORTSMAN 500 - A00CH50AA

Ride: 2000 SPORTSMAN 500 - A00CH50AB

Ride: 2000 SPORTSMAN 500 - A00CH50AE

Ride: 2000 SPORTSMAN 500 - A00CH50AF

Ride: 2000 SPORTSMAN 500 - A00CH50AH

Ride: 2000 SPORTSMAN 500 - A00CH50AK

Ride: 2000 SPORTSMAN 500 - A00CH50AL

Ride: 2000 SPORTSMAN 500 - A00CH50EB

Ride: 2000 SPORTSMAN 500 RSE - A00CH50AC

Ride: 2000 SPORTSMAN 500 RSE - A00CH50AJ

Ride: 2000 SPORTSMAN 6X6

Ride: 2000 XPEDITION 425 - A00CK42AA

Ride: 2000 XPEDITION 425 - A00CK42AB

About ASI Performance

ASI Performance was founded in 2006, driven by a passion for engineering excellence and a commitment to high-performance cooling solutions for the automotive industry. Backed by an investment of over USD 1.5 million, we specialize in the development and manufacturing of radiators, intercoolers, silicone hoses, wheel spacer adapters, and related products for automotive, motorcycle, and ATV applications.

With a growing portfolio of over 3,000 products, ASI Performance continues to expand its range through constant innovation. More than 1,000 newly developed products, along with optimized upgrades of both modern and classic radiator models, have been successfully introduced to international markets worldwide.

As we continue to grow, our mission remains unchanged: to deliver reliable, performance-driven products and build long-term partnerships with customers around the world.

US Local Stock for Fast Delivery

We provide free shipping within the United States on all orders with no minimum spend. (Excludes remote areas such as Alaska and Hawaii. We are not able to deliver to Puerto Rico, Guam, or the Virgin Islands at this time.)

Estimated Shipping Time:

United States: 3-7 business days
We ship orders after payment is received. Once shipped, a tracking number will be generated and sent to your email.

Return Pollicy:

For returns or exchanges initiated due to product quality or delivery issues, asiproformance will cover the associated delivery charges.
However, if a return or exchange is requested due to the wrong size purchased or if the customer no longer wishes to keep the product, the customer will be responsible for covering the delivery charges incurred during the return or exchange process.

Warranty

Why choose us?

ASI Performance is a leading manufacturer of high-performance automotive components, including radiators, intercoolers, fitting & hoses, AC condensers and more. We design and manufacture our products in-house, controlling every step from material selection to final assembly to ensure precision and reliability. Each component undergoes strict quality inspections, including performance and durability tests, so you get products that meet or exceed industry standards. Our US local warehouse system ensures fast, secure shipping, with real-time tracking and careful packaging to prevent damage. On top of that, our responsive after-sales team provides professional guidance, troubleshooting, and warranty support, ensuring your investment is protected and your equipment performs at its best.

What is a radiator?

The radiator's job is to remove heat from the engine's coolant. As hot coolant passes through the radiator it is cooled before returning to the engine, where it absorbs heat and returns to the radiator. This cooling process keeps the engine from overheating.

How does the radiator work?

The engine generates heat when it is running; this heat must be removed to prevent damage to the engine. Coolant circulates throughout the engine and absorbs this heat. The water pump pushes the coolant through the radiator (where it is cooled) and returns it to the engine once more to absorb the engine’s heat, before returning it to the radiator to be cooled again. When a vehicle is traveling fast, rushing air flows through the radiator and cools the engine. When a vehicle is in stop-and-go traffic or stuck at a traffic light, the engine’s cooling fan pushes air through the radiator.

Can I drive with a radiator problem?

A sub-performing Radiator has far reaching effects. An inoperative heater, loss of coolant, or engine damage from overheating could occur. Overheating causes severe damage to an engine, including failure of the head gasket. Continuing to drive an overheating vehicle may disable the motor.

How often do radiators need to be replaced?

Replacement intervals vary greatly by vehicle and driving conditions. We typically see the radiator replaced at approximately 80,000 miles. While the radiator does not wear the same as a belt or brake pad, the repeated heating and cooling cycles the radiator experiences will eventually cause the degradation of its plastic end-tanks and seals.

How is a radiator replaced?

To replace the Radiator, the technician will drain the coolant from the cooling system and remove the Radiator and radiator hoses from the vehicle. This may also require removal of plastic shrouds and other engine bay cladding to reach the part. Where applicable, the cooling fan switch and electric cooling fan assemblies are transferred to the new Radiator. Once the new Radiator is installed, the cooling system is refilled with fresh coolant and the system is bled of any air, then rechecked to ensure all leaks have been fixed.