ASI Performance ATV RADIATOR for POLARIS SPORTSMAN MAGNUM ATP 500 400 XPEDITION 425 #1240045

ASI3454

In stock

SKU: SX7044D-BN01 Barcode: ASI3454

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$75.90

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overall Size

14.96"x14.37"x3.35"

Quantity:

US Local Stock Fast Shipping - Arrives in 3 –7 Days

1 Year Warranty

Official ASI Store

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Fitment:

Radiator Size:

OVERALL SIZE: 14.96"x14.37"x3.35"

DEPTH: 1"

INLET: 3/4"

OUTLET: 3/4"

OEM Part Number: 1240045

Part: RADIATOR

Vehicle Fitment

Polaris Side by Side SERIES 10 PTV 6X6 - C10CL50AA Cooling System

Polaris Side by Side SERIES 10 PTV 4X4 - C10CD50AA Cooling System

Polaris Side by Side 2002 LUH 6X6 PPS - C02CL50AB Cooling System

Polaris Side by Side 2002 ATV PRO 500 4X4 PPS - C02CD50AC Cooling System

Polaris ATV 2004 SPORTSMAN 500 - A04CH50AA-AC-AE-AG Cooling System

Polaris ATV 2004 SPORTSMAN 400 - A04CH42AA-AE-AG Cooling System

Polaris ATV 2004 ATP 500 4X4 - A04JD50AA-AB-CA Cooling System

Polaris ATV 2003 SPORTSMAN 6X6 - A03CL50AA Cooling System

Polaris ATV 2003 SPORTSMAN 500 HO - A03CH50AA-AB-AC-AD-AE-AH-AJ Cooling System

Polaris ATV 2003 SPORTSMAN 400 - A03CH42AA-AB-AC Cooling System

Polaris ATV 2003 500 MAGNUM 4X4 HDS - A03CD50FB Cooling System

Polaris ATV 2002 XPEDITION 425 - A02CK42AA-AB Cooling System

Polaris ATV 2002 SPORTSMAN 6X6 - A02CL50AA Cooling System /Da

Polaris ATV 2002 SPORTSMAN 500 ALL OPTIONS - A02CH50 Cooling System All Options

Polaris ATV 2002 SPORTSMAN 400 - A02CH42AC Cooling System A02ch42aa

Polaris ATV 2002 SPORTSMAN 400 - A02CH42AB Cooling System A02ch42aa

Polaris ATV 2002 SPORTSMAN 400 - A02CH42AA Cooling System

Polaris ATV 2002 MAGNUM 500 RMK - A02CD50AB Cooling System A02cd50aa/Ab/Fb

Polaris ATV 2002 MAGNUM 500 2X4 HDS - A02CB50FC Cooling System

Polaris ATV 2002 MAGNUM 500 - A02CD50AA Cooling System /Ab/Fb

Polaris ATV 2002 INT'L BIG BOSS 6X6 - A02CL50DA Cooling System A02cl50aa/Da

Polaris ATV 2002 500 MAGNUM VL HDS - A02CD50FB Cooling System A02cd50aa/Ab/Fb

Polaris ATV 2001 XPEDITION 425 - A01CK42CA Cooling System A01ck42aa

Polaris ATV 2001 XPEDITION 425 - A01CK42AB Cooling System A01ck42aa

Polaris ATV 2001 XPEDITION 425 - A01CK42AA Cooling System

Polaris ATV 2001 WORKER 500 - A01CH50EB Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 6X6 - A01CL50AA Cooling System

Polaris ATV 2001 SPORTSMAN 500 RSE HO - A01CH50AJ Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 500 HO - A01CH50AK Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 500 HO - A01CH50AE Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 500 HO - A01CH50AB Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 500 HO - A01CH50AA Cooling System

Polaris ATV 2001 SPORTSMAN 500 DUSE HO - A01CH50AF Cooling System A01ch50aa

Polaris ATV 2001 SPORTSMAN 500 DUSE - A01CH50AD Cooling System

Polaris ATV 2001 SPORTSMAN 400 - A01CH42AC Cooling System A01ch42aa

Polaris ATV 2001 SPORTSMAN 400 - A01CH42AB Cooling System A01ch42aa

Polaris ATV 2001 SPORTSMAN 400 - A01CH42AA Cooling System

Polaris ATV 2001 MAGNUM 500 - A01CD50AA Cooling System

Polaris ATV 2001 INT'L BIG BOSS 6X6 - A01CL50DA Cooling System A01cl50aa

Polaris ATV 2001 DIESEL - A10CH46CA Cooling System

Polaris ATV 2001 500 MAGNUM 500 HDS - A01CD50FB Cooling System A01cd50aa

Polaris ATV 2000 XPEDITION 425 - A00CK42AB Cooling System A00ck42aa

Polaris ATV 2000 XPEDITION 425 - A00CK42AA Cooling System

Polaris ATV 2000 SPORTSMAN 6X6 - A00CL50AA Cooling System

Polaris ATV 2000 SPORTSMAN 500 RSE - A00CH50AJ Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 RSE - A00CH50AC Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50EB Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AL Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AK Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AH Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AF Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AE Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AB Cooling System A00ch50aa

Polaris ATV 2000 SPORTSMAN 500 - A00CH50AA Cooling System

Polaris ATV 2000 MAGNUM 500 EB - A00CD50AB Cooling System A00cd50aa

Polaris ATV 2000 MAGNUM 500 - A00CD50AA Cooling System

Polaris ATV 2000 INT'L BIG BOSS - A00CL50DA Cooling System A00cl50aa

Polaris ATV 2000 DIESEL - A00CH46CA Cooling System

Polaris ATV 2000 500 MAGNUM 4X4, HDS II - A00CD50FB Cooling System A00cd50aa

Polaris ATV 2000 500 MAGNUM 4X4, HDS - A00CD50FA Cooling System A00cd50aa

Description:

Our Radiator is made of AA5052 aircraft aluminum. Its different from other sellers T-3303 Series. In fact, AA5052 series Aluminum is much better than T-3303 series.

More than 90% of aftermarket manufacturers use the T-3303 series Aluminum, because it is cheaper and easier to get the material. However, T-3303 aluminum has many disadvantages, such as poor polishing effect, softness, easiness to scratch and corrode, poor heat dissipation effect. If the T-3303 aluminum radiator is operated in high pressure and high temperature for a long time, the leaking problem would occur very soon.

AA5052 Aluminum is an Al-Mg alloy with good corrosion resistance, excellent reliability and cold work ability and strength. The main alloying element of AA5052 is magnesium, which has good forming and processing properties. It is widely used in the manufacture of aircraft fuel tanks, oil pipes, and sheet metal parts of transportation vehicles and ships, hardware products, and electrical-appliance casings.

This AA5052 Aluminum Radiator is designed to provide maximum cooling efficiency to prevent premature engine failure. Its light-weight, and high-heat transferring aluminum features a tube and fin design that, dramatically increases surface area that enables the heat to dissipate more efficiently. This AA5052 Aluminum Radiator is at least 30%-45% more efficient than stock ones. Most importantly, it has a much higher capacity for coolant than stock ones, which means that your cooling system will be more efficient and will be more resistant to temperature surges in racing applications.

Features:

1. Made from Aircraft AA5052 grade aluminum for prolonged life span with raw aluminum finish

2. Brazed core technology to guarantee optimum performance and dependability

3. All AA5052 Aluminum 2mm thick tanks and fittings,Ensure it's hard and durable

4. Carefully crafted to exceptional OE standards for precise fit.

About ASI Performance

ASI Performance was founded in 2006, driven by a passion for engineering excellence and a commitment to high-performance cooling solutions for the automotive industry. Backed by an investment of over USD 1.5 million, we specialize in the development and manufacturing of radiators, intercoolers, silicone hoses, wheel spacer adapters, and related products for automotive, motorcycle, and ATV applications.

With a growing portfolio of over 3,000 products, ASI Performance continues to expand its range through constant innovation. More than 1,000 newly developed products, along with optimized upgrades of both modern and classic radiator models, have been successfully introduced to international markets worldwide.

As we continue to grow, our mission remains unchanged: to deliver reliable, performance-driven products and build long-term partnerships with customers around the world.

US Local Stock for Fast Delivery

We provide free shipping within the United States on all orders with no minimum spend. (Excludes remote areas such as Alaska and Hawaii. We are not able to deliver to Puerto Rico, Guam, or the Virgin Islands at this time.)

Estimated Shipping Time:

United States: 3-7 business days
We ship orders after payment is received. Once shipped, a tracking number will be generated and sent to your email.

Return Pollicy:

For returns or exchanges initiated due to product quality or delivery issues, asiproformance will cover the associated delivery charges.
However, if a return or exchange is requested due to the wrong size purchased or if the customer no longer wishes to keep the product, the customer will be responsible for covering the delivery charges incurred during the return or exchange process.

Warranty

Why choose us?

ASI Performance is a leading manufacturer of high-performance automotive components, including radiators, intercoolers, fitting & hoses, AC condensers and more. We design and manufacture our products in-house, controlling every step from material selection to final assembly to ensure precision and reliability. Each component undergoes strict quality inspections, including performance and durability tests, so you get products that meet or exceed industry standards. Our US local warehouse system ensures fast, secure shipping, with real-time tracking and careful packaging to prevent damage. On top of that, our responsive after-sales team provides professional guidance, troubleshooting, and warranty support, ensuring your investment is protected and your equipment performs at its best.

What is a radiator?

The radiator's job is to remove heat from the engine's coolant. As hot coolant passes through the radiator it is cooled before returning to the engine, where it absorbs heat and returns to the radiator. This cooling process keeps the engine from overheating.

How does the radiator work?

The engine generates heat when it is running; this heat must be removed to prevent damage to the engine. Coolant circulates throughout the engine and absorbs this heat. The water pump pushes the coolant through the radiator (where it is cooled) and returns it to the engine once more to absorb the engine’s heat, before returning it to the radiator to be cooled again. When a vehicle is traveling fast, rushing air flows through the radiator and cools the engine. When a vehicle is in stop-and-go traffic or stuck at a traffic light, the engine’s cooling fan pushes air through the radiator.

Can I drive with a radiator problem?

A sub-performing Radiator has far reaching effects. An inoperative heater, loss of coolant, or engine damage from overheating could occur. Overheating causes severe damage to an engine, including failure of the head gasket. Continuing to drive an overheating vehicle may disable the motor.

How often do radiators need to be replaced?

Replacement intervals vary greatly by vehicle and driving conditions. We typically see the radiator replaced at approximately 80,000 miles. While the radiator does not wear the same as a belt or brake pad, the repeated heating and cooling cycles the radiator experiences will eventually cause the degradation of its plastic end-tanks and seals.

How is a radiator replaced?

To replace the Radiator, the technician will drain the coolant from the cooling system and remove the Radiator and radiator hoses from the vehicle. This may also require removal of plastic shrouds and other engine bay cladding to reach the part. Where applicable, the cooling fan switch and electric cooling fan assemblies are transferred to the new Radiator. Once the new Radiator is installed, the cooling system is refilled with fresh coolant and the system is bled of any air, then rechecked to ensure all leaks have been fixed.